CMMS Software by eMaint Enterprises

Manufacturing Maintenance Case Studies

Manufacturing

X3 Helps Troy Design & Manufacturing Improve Customer Satisfaction
50 location global rollout supports proactive maintenance and transparency of parts inventory. “Everything is very visible. That's one of the great things about eMaint X3. Utilizing the reporting function has helped us better manage maintenance at our four locations, and has made the auditing and certification process much less painful”
Bill Geal
Facilities Manager
Troy Design & Manufacturing

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50 location global rollout supports proactive maintenance and transparency of parts inventory
50 location global rollout supports proactive maintenance and transparency of parts inventory. 
“...With eMaint X3, our plants have tools and metrics to enable us to increase OEE, support our proactive approach to maintenance, and most importantly serve our customers even more effectively”
George Galloway
Sr. Project Engineer
PolyOne Corporation

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OCCG Switches to eMaint for Multi-Location Inventory and Bilingual Support
OCCG Switches to eMaint CMMS for Multi-Location Inventory and Bilingual Support By using eMaint, OCCG has been able to eliminate manual data entry, reduce overtime by 1/2 hour per day per mechanic, reduce downtime by 1% and improve inventory accuracy across seven locations, saving over $3MM the first year.

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Crown, Cork & Seal Relies on eMaint as a Cost-Effective, Enterprise Solution
Crown, Cork & Seal Relies on eMaint as a Cost-Effective, Enterprise Solution Crown has expanded its use of eMaint to over 45 locations across four divisions in the U.S., Cambodia, Canada, Jamaica, Malaysia, Mexico, Puerto Rico, Jamaica, and Vietnam. They've reduced cost per user for EAM/CMMS activities by 80%; reduced repair parts inventory by $1.02 million, improved repair parts inventory turnover by 34%, and reduced service operations expenses by over $100,000 per year.

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Bemis Achieved an 85% Downtime Reduction in 6 Months Through Improved Practices and Maintenance Dashboard
Bemis Achieved an 85% Downtime Reduction in 6 Months Though Improved Practices and Maintenance Dashboard We love the X3 Dashboard and cannot run without it. It has allowed us to take ownership of our own destiny and has paid for itself many times over!

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XTO Energy Achieves 100% Work Completion Rate With eMaint X3 CMMS
XTO Energy Achieves 100% Work Completion Rate With eMaint X3 CMMS XTO Energy became the largest producer of natural gas in the United States before being aquired by Exxon Mobil Corporation. Through the use of eMaint's X3 CMMS, XTO has increased their work completion rates from 70% to 100% with no additional staffing.

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Pure Fishing Goes Paperless by Utilizing the Mobile Interface of eMaint X3 CMMS
Pure Fishing Goes Paperless by Utilizing the Mobile Interface of eMaint X3 CMMS “The mobile maintenance management solution offered by eMaint has really opened our eyes to what is being done on a daily basis within our production plant. It's kind of like being born blind, and then suddenly being able to see.”
Robert P.
Group Technical Supervisor
Pure Fishing

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Cardinal Glass Achieves Profitability through Reductions in Repair Costs and Downtime
Cardinal Glass Achieves Profitability through Reductions in Repair Costs and Downtime Through effective use of eMaint, this Cardinal Glass division has been able to reduce downtime from 15% to 1.8 % and achieve profitability. They use the inventory tracking and purchasing tools to effectively manage spare parts; use eMaint's scheduling tool to efficiently manage labor resources, and use the system's Gantt chart tool for project planning.

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Micro-Coax Relies on eMaint for Improved Productivity, Regulatory Compliance and Records of Maintenance and Projects
Micro-Coax Relies on eMaint for Improved Productivity, Regulatory Compliance and Records of Maintenance and Projects “The eMaint system has become essential to the success of our Maintenance Department, and is becoming more accepted as a documentation tool in other departments every day.”

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Klein Plastics Achieves a 20% Increase in Overall Equipment Effectiveness (OEE) with eMaint X3 CMMS
Klein Plastics Achieves a 20% Increase in Overall Equipment Effectiveness (OEE) with eMaint X3 CMMS “I'm a solid believer in what eMaint has put out there. eMaint's CMMS has helped us improve our OSHA and lock-out, tag-out safety procedures by enabling us to generate tasks and documentation.”
Terry Geer
Plant Engineer
Klein Plastics

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Spartan ERV Increased Planned Maintenance from 20% to 80% with Improved Turnaround and On-Time Completion Rates
Spartan ERV Increased Planned Maintenance from 20% to 80% with Improved Turnaround and On-Time Completion Rates Spartan ERV (Emergency Response Vehicles), a leading manufacturer of custom fire trucks and other rescue vehicles, is committed to quality, value and innovation.

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Spokane Industries Maintains a 99.8% Uptime Rate with X3
Spokane Industries Maintains a 99.8% Uptime Rate with X3 “eMaint helps us identify and focus on ‘Heavy Hitters’ such as machinery that is causing the most downtime or is costly to maintain.”

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Remote Seafood Processor with Short Production Season Utilizes eMaint to Improve Inventory and Asset Management
Inventory and Asset Management for multi-location seafood processor. "There are many ways to utilize eMaint X3, and it is very easy to tailor it to meet your needs. In our case, it has evolved into a strong inventory, purchasing and document management system to maintain assets that are vital to meeting the demands of seasonal production.”
Adam Aday
Purchasing Manager
Silver Bay Seafoods

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Hoyt Archery Achieves 77% Increase in PM Compliance Using eMaint X3
Hoyt Archery Achieves 77% Increase in PM Compliance Using eMaint X3 With its eMaint CMMS implementation, Hoyt has reduced downtime by 40%, increased PM compliance by 77% , improved its budget and labor forecasts and reduced inventory spend.

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National Office Furniture Needed Consistency and Rapid Response; eMaint Delivered!
Beverage Producer, Clement Pappas, Supports 24/7, Multi-location Operations with eMaint X3 A brand unit of Kimball International, Inc., National Office Furniture markets office furniture to companies, government, education, healthcare and financial organizations. Using the slogan ‘Furniture with Personality’®, its core business model emphasizes quality, affordability, speedy delivery and sustainability through social and environmental stewardship as well as being easy to do business with.

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Beverage Producer, Clement Pappas, Supports 24/7, Multi-location Operations with eMaint X3
Beverage Producer, Clement Pappas, Supports 24/7, Multi-location Operations with eMaint X3 Clement Pappas produces millions of cases annually of organic and conventional juices, ready-to-drink teas, enhanced waters, and cranberry sauces. eMaint X3 custom reports aid Clement Pappas in complying with annual Safe Quality Food audtis, OSHA, and FDA standards.

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Superior Dairy Passes 'Safe Quality Foods' Inspection with Flying Colors using eMaint X3
Superior Dairy Passes 'Safe Quality Foods' Inspection with Flying Colors using eMaint X3 "I found eMaint’s X3 to be user friendly and it exceeded the standard set for the CMMS Superior Dairy needed. With support like this, everything was easily accomplished."
Jason Wolfe
Assistant Maintenance Manager
Superior Dairy

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Cleveland Tubing uses eMaint Condition Monitoring for Predictive Maintenance
Cleveland Tubing uses eMaint Condition Monitoring for Predictive Maintenance "We were able to accomplish more in one year with eMaint than we were able to in six years with Maximo -- without dedicated personnel."
Rusty Clark
Maintenance Specialist
Cleveland Tubing

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Champion Relies on eMaint for Planning/Scheduling and Regulatory Compliance
Champion Relies on eMaint for Scheduling and Regulatory Compliance "Our Planner/Scheduler relies on eMaint as a scheduling tool to prioritize, assign, and adjust work assignments on a daily basis for the entire maintenance team!"
Kandice Felton
Plant Maintenance Admin
Champion Technologies

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DAP Improves Communication Between Departments with eMaint X3 Workflows
DAP Improves Communication Between Departments with eMaint X3 Workflows "eMaint is so accessible and easy to use that most of the customization can be done by the user. eMaint University helped shorten the learning curve."
Rick Abbotts,
Maintenance Manager
DAP

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Engineered Materials Solutions Chooses eMaint for Improved Support & Reporting
Engineered Materials Solutions Chooses eMaint for Improved
Support & Reporting EMS sought to replace its Maximo system with eMaint CMMS for its expanded reporting capabilities and award-winning customer service. Through improved efficiency gained from eMaint, EMS was able to reduce administrative staffing by 50%.

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Larson Manufacturing Increases On-time Completion Rate by 53% Using eMaint
Larson Manufacturing Increases On-time Completion Rate by 53% Using eMaint Larson Manufacturing sought a CMMS solution that was more effective than their previous and a vendor that could provide stronger, more responsive support services. Within 2 months of implementing eMaint X3 the completion rate for overall work orders had increased by 53%.

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Aroplax Corporation Reduces Downtime on Critical Production Equipment
Aroplax Corporation Implements eMaint X3 and Reduces Downtime on Critical Production Equipment “The benefits realized by implementing eMaint X3 here at Aroplax have been amazing. I was very easily able to get started with the program and the results have been terrific. The user-friendly nature of the software, the online tutorials, and the knowledgeable support staff, have made my experience with X3 easier than I could have hoped for…”
Ed Radeke
Maintenance Manager
Aroplax Corporation

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Cadillac Casting, Inc. Successfully Implements eMaint X3 With Widespread Acceptance and Adoption
Cadillac Casting, Inc. Successfully Implements eMaint X3 Cadillac sought a CMMS system that was cost effective and determined eMaint X3 was the best fit. eMaint X3 was chosen based on its speed and performance, efficiency, and ease-of use.

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