Condition monitoring

Predict failures. Protect uptime.

 technician looking at tablet using emaint cmms software

Monitor asset condition

Set up alarms that notify your team the moment Fluke sensor data signals a developing fault — and automatically trigger eMaint work orders before failure can stop production. 

AI-powered diagnostics

The Fluke diagnostic engine analyzes vibration data, explores historical trends, and delivers prioritized, plain-language recommendations your whole team can act on. 

Boost uptime and cut costs

AI-powered diagnostics have helped teams reduce Priority 1 and 2 faults by up to 90%, cut vibration program costs by 30%, and increase production capacity by 2%. 

Condition monitoring tools

eMaint for condition monitoring management

Asset monitoring and alarms

See developing faults before they become failures.

eMaint condition monitoring connects seamlessly with Fluke wireless triaxial vibration sensors to track asset condition in real time. Set alarms to trigger on overall vibration levels or narrowband signatures that signal the four major rotating machinery faults — then let eMaint notify your team and respond automatically. 

  • Seamless integration with Fluke wireless triaxial vibration sensors 
  • Configurable alarms for overall vibration and narrowband fault signatures 
  • Automated email alerts and work order triggers when asset limits are exceeded
female technician connecting data with emaint cmms
Vibration analysis tools

Advanced vibration analysis, simplified for every team.

Break free from siloed, hard-to-use software. eMaint makes it easy to navigate between assets, filter to the data snapshots you need, and drag and drop charts for side-by-side comparison. Dive into FFT spectrum views and historical data to find root causes, eliminate recurring faults, and build a stronger asset condition strategy. 

  • Flexible data navigation with drag-and-drop chart comparison
  • FFT spectrum and cascade views to pinpoint sources of excess vibration 
  • Full machine health history to identify and eliminate common fault causes
 technician looking at tablet using emaint cmms software
AI fault detection

AI recommendations that guide every skill level.

The Fluke diagnostic engine detects 1,200+ fault conditions across 50 machinery component types — prioritized by severity and urgency. Get AI-powered corrective work suggestions delivered by email in plain language, so technicians and non-experts alike can act quickly and with confidence on every fault.

  • AI fault detection across 1,200+ conditions and 50 machinery component types 
  • Prioritized recommendations with urgency, severity, and prescribed corrections 
  • Email notifications with plain-language guidance for every skill level 
 technician looking at tablet using emaint cmms software
Remote monitoring services

Expert guidance to maximize your condition monitoring program's ROI.

Our Remote Condition Monitoring team is an extension of yours. Global industry veterans — including 50+ CAT III/IV professionals and ISO-trained Level II–IV analysts — monitor your assets, interpret data, and help you build a strategy that prevents failures and drives production. 

  • Dedicated experts who monitor assets and perform comprehensive assessments 
  • 50+ CAT III/IV and ISO Level II–IV analysts processing 500,000+ tests annually 
  • Strategic support for data interpretation, setup, and program optimization
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CMMS integration

Turn condition monitoring insights into coordinated action.

eMaint CMMS transforms Fluke diagnostic insights into coordinated maintenance action. Automate work orders based on sensor alarms, build workflows across operations and purchasing, and connect to ERPs, SCADA/PLC systems, and BI platforms — giving your team an enterprise-wide view of asset condition and maintenance history.

  • Automated work orders triggered by condition monitoring alarms 
  • Workflow automation across operations, inventory, and purchasing
  • Enterprise reporting connecting asset condition data and maintenance history
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Connected by design

Sensors, condition monitoring software, and CMMS — built to work together.

Finding a sensor system, condition monitoring software, and CMMS that integrate seamlessly is rare. eMaint delivers all three. Fluke sensors feed data into eMaint condition monitoring, which passes insights directly into eMaint CMMS — so your team moves from fault detection to completed work order without switching tools. 

  • Fluke wireless sensors capture high-resolution vibration data continuously
  • eMaint condition monitoring delivers AI-powered fault detection and analysis 
  • eMaint CMMS automates work orders and connects maintenance history to asset condition
technician using emaint cmms on tablet

Watch the intelligence gap close

See as a Fluke sensor detects an issue, eMaint generates a work order automatically, and the notification that appears on mobile — with asset history already attached.  

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See how condition monitoring can work for you

FAQs

Six common questions we hear most at this stage

Yes. eMaint integrates with a range of condition monitoring sensors and data sources. It also connects natively with the Fluke Azima sensor ecosystem, giving teams who want an end-to-end solution a fully integrated path from sensor data to completed work order. 

When a sensor reading crosses a threshold you define, eMaint automatically generates a prioritized work order and routes it to the right technician, with asset history, linked manuals, and parts availability already attached. No manual steps.

No. AI-powered diagnostics interpret the data and surface plain-language recommendations, so technicians know what action to take without needing to read a spectrogram. Experts can go deeper when they want to, but it’s not required to get value. 

Most teams are live within 90 days. Pre-built configurations and proven workflows mean you don’t need clean data or full standardization before you start – you begin generating value with what you have today. 

Standalone tools stop at the alert. eMaint closes the loop, connecting the health signal to a work order, a technician, and a resolution. That full workflow lives in one platform, alongside your PM schedule, parts inventory, and asset history. 

Fluke makes Azima, the sensors and AI diagnostics engine behind eMaint condition monitoring. That means the hardware and software are designed to work together, backed by four decades of reliability expertise. No integration tax, no data translation layer.