eMaint Condition Monitoring Software

Asset health data, powerful vibration analysis, and AI-driven recommendations. Maximize uptime and strengthen reliability with eMaint condition monitoring.

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Meet the Software that Simplifies
Condition Monitoring

Maintenance and reliability teams already know the revolutionary potential of condition monitoring: they can set alarms, predict failures, and recommend the perfect plan of attack. Vibration is one of the earliest predictors of rotating machinery failure, and assets like motors, fans, and pumps are critical to production. But to many teams, vibration analysis is a lost art, calling for herculean effort, hours of free time, and years of experience.

eMaint condition monitoring is the answer: a cloud-based software for monitoring, analyzing, and optimizing asset health. Discovering vibration trends is simplified for newcomers and experts gain access to powerful analysis. Your team saves time and reduces labor.

Going beyond a traditional, siloed software approach, eMaint condition monitoring connects to Fluke sensors and eMaint CMMS. Maintenance teams can set up alarms, share key asset data, and build a strategy to minimize downtime. To guide you on your condition monitoring journey and maximize your ROI, we also offer Remote Condition Monitoring (RCM) Services.

Maintenance Teams Can:

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Monitor Asset Health

Set up alarms to notify when condition data indicates a possible failure & and trigger eMaint work orders

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Powerful Analysis & AI Recommendations

Explore historical data and share trends across teams. AI analyzes vibration data & recommends actions

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Boost KPIs: Uptime, OEE, MTTR & More

Build a maintenance strategy to end unplanned downtime and drive production

What Does eMaint Condition Monitoring Do?

Monitor Assets, Set Alarms, and See Failures Coming

Downtime disasters are coming—but eMaint can help stop them in their tracks with data from Fluke wireless IIoT vibration sensors.

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Monitor asset health with Fluke sensors

eMaint condition monitoring connects seamlessly with Fluke 3563 Analysis Vibration Sensors. Monitor assets, gain health insights, and choose data capture cadence.

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Predict faults & failures with alarms

Alarms update on you on asset status and warn you of faults. Set alarms to go off based on overall vibration or narrowband signatures that herald failures.

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Respond quickly, boosting uptime

Optimize maintenance response time. Receive email alerts and updates. View trends, FFT, envelope, and historical data.

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Advanced Analysis: Vibration Analysis, Simplified

Break free from traditional, limiting, low-security software. Deep-dive into vibration data and identify failures.

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Simple, flexible data exploration

Quickly navigate between assets, components, and sensors. Easily filter to the data snapshots you need. Drag & drop charts for comparison.

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Find the root causes of faults & prevent downtime

Track and trend overall vibration. Dive into the signal data and cascade views of historical FFTs. Discover and eliminate common causes of downtime.

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Discover strategies that strengthen machine health & reliability

Get a full picture of machine health history. Review maintenance, usage, and uptime in eMaint CMMS. Analyze vibration trends and build an asset health strategy.

AI Analysis: Get Maintenance Recommendations

Your asset is in danger of failing&now what? Our AI has a few suggestions.

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Automatic AI analysis that helps non-experts

eMaint condition monitoring’s AI analysis can recognize more than 1600 combinations of fault factors and prescribe maintenance solutions.

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AI maintenance recommendations

Get AI-powered maintenance and corrective work suggestions based on specific faults. Receive e-mail notifications with prescribed solutions. Recommendations include urgency, severity, and prescribed correction.

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Human and machine intelligence, hand in hand

eMaint’s condition monitoring experts are here to help, from setting up your sensors to unlocking the secrets in your data and interpreting AI recommendations.

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Remote Condition Monitoring Services: Expert Guidance, Maximum ROI

Our team is your team—global industry experts that ensure your condition monitoring program prevents failures & boosts uptime.

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Here for you every step of the way

The Remote Condition Monitoring team is at your service and flexible to your needs. Our experts will monitor your assets for you, perform comprehensive assessments, and help you with strategy, data interpretation, and support.

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Decades of experience

Our team of industry veterans are dedicated to making your program a success. We staff more than 50 CATIII and CATIV professionals.

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Maximize your ROI

Our Remote Condition Monitoring team will save you time and labor, while maximizing uptime, strengthening reliability, and ultimately driving production.

eMaint CMMS Integration: Connect Teams, Automate Work

eMaint CMMS connects to eMaint condition monitoring data—breaking down siloes and streamlining workflows, data sharing, and reporting.

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Automate work orders & maximize uptime

Automate work orders to trigger based on condition monitoring alarms, reducing failure response times. See machine faults coming, sometimes months in advance, and plan ahead.

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Build time-saving workflows

Build workflows to move work orders between operations, inventory, and purchasing. eMaint also integrates with ERPs BI platforms, SCADA/PLC systems, and much more.

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Connect your teams and see the bigger picture

Simplified enterprise-level reporting gives you an eagle-eye view of condition monitoring data, maintenance history, and metric-driving insights.

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eMaint condition monitoring is versatile: asset monitoring and alarms, vibration analysis tools, and AI diagnostics with prescriptive maintenance recommendations are all at your fingertips.

Download Our Application Notes

How to Find Faults with eCM

How Does eCM Work?

Better Together:
CMMS, Sensors, & Condition Monitoring Software

Fluke Reliability’s tools and software are industry-leading in their own categories. But maintenance technologies are even better together. eMaint condition monitoring gathers data from Fluke sensors and connects to eMaint CMMS, forming a cloud-based ecosystem for your maintenance data.

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Finding a condition monitoring software, sensor system, and CMMS that work together
seamlessly is rare, and eMaint delivers.

Here’s How Our Sensors and Software Deliver on the Promise of Connected Reliability:

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Fluke 3563 Analysis Vibration Sensor

The Fluke 3563 is a wireless vibration sensor designed for asset monitoring. The heart of the 3563 is a high-frequency, high-resolution piezoelectric sensor that delivers in-depth vibration readings and early fault detection.

What does that mean? Many vibration sensors only sound alarms when the average overall vibration exceeds normal limits. The Fluke 3563, however, goes a step further, offering narrowband alarms that can indicate which of the four common vibration faults is occurring.

Fluke 3563 can recognize the distinct signal patterns for four major types of machine faults:

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eMaint Condition Monitoring

Fluke vibration sensors send data to the cloud, where the data is accessed by eMaint condition monitoring, the companion software. eMaint condition monitoring lets users view recent measurements and analyze historical data. Maintenance personnel can see overall vibration readings, time waveform readings, or FFT graphs in which signal components are distinguished. eMaint condition monitoring also has advanced vibration analysis features for experts, and an AI diagnostic tool for non-experts that provides recommendations, depending on the software package.

eMaint CMMS

eMaint CMMS is a maintenance & reliability software for managing work orders, PMs, assets, parts inventory, KPI reporting, and much more. eMaint CMMS connects to eMaint condition monitoring—giving MRO teams vital asset data and the power to automate work orders based on machine condition.

What does that mean? A sensor discovers a fault, and eMaint condition monitoring sends vibration alarms to eMaint CMMS. The CMMS automatically generates a work order to begin the process of verifying what’s wrong and fixing the machine. You can also send specific narrowband alarms to eMaint, triggering fault-specific work orders. Going forward, teams can view maintenance and vibration history to gain insight into asset health and optimize maintenance strategy.